Aerial Specialists Inc. USA - AWPT-Inspection Form

Aerial Specialists, Inc

Over 1,000,000 exact OEM Aerial Lift Parts both Vendored and Structural

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"DRIVEABLE" Boom Lift Inspection Check List

Manufacturer:	Model:			Serial Number:

Condition of Unit:
<-Excellent		<-Good	<-- Fair	<--Poor

Recommended Maintenance Inspection Schedule -->					Daily	Weekly	Monthly	Quarterly	BI - Annual	Annual

Wash Machine							XXXXX	XXXXX	XXXXX	XXXXX

Check for Structural Damage & Broken Welds					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXX

Check Machine COMPLETE for leaks					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Torque Hub Grease Levels					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Lubricate ALL Drive Chains (if so equipped) checking Tension & Alignment					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check KING PINS for Wear							XXXXX	XXXXX	XXXXX	XXXXX

Check WHEEL BEARING's for Lubrication and Free Running							XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Tires & Rims for Damage, Cuts and/or Abrasions					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check FRONT END for proper Toe-In and Bushing Wear					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check TIRE PRESSURE (to recommendations in Factory Manual)					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Lug Nuts for Proper Torque - (as Recommended in Manual)					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check TORQUE HUB Bolts and Disconnect Caps (as recommended)							XXXXX	XXXXX	XXXXX	XXXXX

Check Torque Hub & Drive Motor Mtg Bolts (as recommended)							XXXXX	XXXXX	XXXXX	XXXXX

Check Drive Motor Brakes for Tightness & Leaks (as recommended)							XXXXX	XXXXX	XXXXX	XXXXX

Check Flo-Divider End Caps for Tightness & Leaks							XXXXX	XXXXX	XXXXX	XXXXX

Check SWING BEARING for Damage & Tightness of Mtg Bolts							XXXXX	XXXXX	XXXXX	XXXXX

Check SWING Torque Hub & Drive Motor Mtg Bolts (as recommended)							XXXXX	XXXXX	XXXXX	XXXXX

Check SWING Drive Motor Brakes for Tightness & Leaks (as recommended)							XXXXX	XXXXX	XXXXX	XXXXX

Ck LIFT CYL PIN(s) & Boom Pivot Pin for Wear and/or Broken Retaining Bolts					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Hoses and Wire Harnesses Thru Pwr Trk for Cuts and Abrasions					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check MASTER & SLAVE CYL PIN(s) for Wear and/or Broken Retaining Bolts					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Hoses and Wire Harnesses for Cuts and Abrasions					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Limit Switch wiring Connections for Tightness							XXXXX	XXXXX	XXXXX	XXXXX

Check unit for any LOOSE SHROUDING or any other loose or missing parts					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Lower Control Switches for Proper Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Lower Controls Wiring Connections for Tightness					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Platform for ORIGINAL Factory Operations Handbook							XXXXX	XXXXX	XXXXX	XXXXX

Check Power Track for Tightness and Alignment					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Telescope Chain(s) or Wire Rope(s) for Tightness							XXXXX	XXXXX	XXXXX	XXXXX

Check Basket for Tightness, Alignment, Damage & Loose Attachment Bolts					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Basket Entry Door for Positive Latching , Alignment and/or Damage					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Platform for ORIGINAL Factory Operations Handbook					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Upper Control Switches for Proper Markings & Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Joysticks for Operation, Tightness, Damage & Mis-Aligned Micro-Switchhes, etc					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Wiring Connections for Tightness							XXXXX	XXXXX	XXXXX	XXXXX

Check for Proper Wear Pad Adjustment & Loose Retaining Bolts							XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Hoses and Wire Harnesses for Cuts and Abrasions					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Lubricate Boom and Telescope Chains							XXXXX	XXXXX	XXXXX	XXXXX

Clean Hydraulic Oil Tank Breather							XXXXX	XXXXX	XXXXX	XXXXX

Check Hyd Fluid Level and ADD (as recommended in Manual)					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Change Hydraulic RETURN Oil FILTER and check for leaks							XXXXX	XXXXX	XXXXX	XXXXX

Change Hydraulic Filter - (In-Line Pressure)								XXXXX		XXXXX

Change Hydraulic SUCTION Filter(s) - (In-Tank)								XXXXX		XXXXX

Check Lower Lift Cylinder Attachment Bolts							XXXXX	XXXXX	XXXXX	XXXXX

Load Test any "Overload Limit Switches" ensuring "Factory Specs"							XXXXX	XXXXX	XXXXX	XXXXX

Check for installation of ALL WARNING & INSTRUCTIONAL DECALS					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Ensure that ALL Safety & Warning Deals & Placards are on unit					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Hyd Pressure (Not to EXCEED Mfg Recommendation in Manual)							XXXXX	XXXXX	XXXXX	XXXXX

Grease ALL Zerks					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL Lower Control Switches for Proper Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check EMERGENCY Lowering Valve Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Hyd "EMERG-PUMP" Motor Assy for Fitting Leaks & Noises					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL COUNTER-BALANCED Functions for Drift & Proper Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check ALL TWO-SPEED Drive Function Switches for Proper Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Level System for Function and Drift					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Over-Load System for Function - (Test & Re-Set Function)					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Outrigger System Inter-Lock Function - (Test & Re-Set Function)					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Deadman Pedal For Proper Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Emergency Power Function for Proper Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check HORN Function for Proper Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Hyd Pressures & Operation Speeds - (as Recommended in Manual)					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check for Proper Braking of Drive & Swing Function & Excessive Play					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check Proper Operation Speeds - (as Recommended in Manual)					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Check for proper Control Valve Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Run unit thru Several FULL CYCLES for Proper Operation					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX

Give one more THOROUGH - "VISUAL INSPECTION!"					XXXXX	XXXXX	XXXXX	XXXXX	XXXXX	XXXXX
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Aerial Specialists, Inc - USA
1760 State Street • P.O. Box 085114 • Racine, WI 53408
(262) 632-0123 • Fax (262) 632-2458
parts@AerialSpecialists.com