Aerial Specialists, Inc

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Aerial Specialists, Inc.

Over 1,000,000 exact OEM Aerial Lift Parts both Vendored and Structural
 
 "DRIVEABLE"  ARTICULATED Boom Lift Inspection Check List
 
Manufacturer:
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Model:
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Serial Number:
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Condition of Unit:
<-Excellent
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<-Good
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<-- Fair
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<--Poor
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Recommended Maintenance  Inspection Schedule -->
Daily
Weekly
Monthly
Quarterly
  BI - Annual
Annual
 
Wash Machine    
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Check for Structural Damage & Broken Welds
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Check Machine COMPLETE for leaks
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Check ALL Torque Hub Grease Levels 
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Check Steer Linkage for Loose, Binding, Worn or Missing Parts
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Check KING PINS for Wear
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Check WHEEL BEARING's for Lubrication and Free Running
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Check ALL Tires & Rims for Damage, Cuts and Abrasions 
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Check FRONT END for proper Toe-In and Bushing Wear
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Check TIRE PRESSURE (to recommendations in Factory Manual)
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Check Lug Nuts for Proper Torque - (as Recommended in Manual) 
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Check TORQUE HUB Bolts and Disconnect Caps (as recommended) 
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Check Torque Hub & Drive Motor Mtg Bolts  (as recommended) 
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Check Drive Motor Brakes for Tightness & Leaks  (as recommended) 
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Adjust ALL Vertical Mast Cables, Chains - (as REQUIRED in Manual)
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Check Flo-Divider End Caps for Tightness & Leaks 
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Check SWING BEARING for Damage & Tightness of Mtg Bolts 
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Check SWING Torque Hub & Dr Mtr Mtg Bolts  (as recommended) 
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Check SWING Dr Mtr Brakes for Tightness & Leaks  (as recommended) 
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Check LIFT CYL PIN(s) & Boom Pivot Pin for Wear and Broken Retainers
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Check "BOOM RIZER(s)" all Pivot Pin(s) for Broken/Or Missing Retainers 
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Check ALL Hoses & Wire Harnesses Thru Pwr Trk for Cuts & Wearear
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Check MASTER & SLAVE  CYL PIN(s) for Wear and Broken Retainers 
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Check ALL Hoses and Wire Harnesses for Cuts and Abrasionsns
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Check ALL Limit Switch wiring Connections for Tightness
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Check unit for any LOOSE SHROUDING or loose or missing parts
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Check ALL Lower Control Switches for Proper Operation
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Check ALL Lower Controls Wiring Connections for Tightness
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Check Power Track for Tightness and Alignment
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Check Telescope Chain(s) or Wire Rope(s) for Tightness
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Check Basket for Tightness, Alignment, Damage & Loose Attachment Boltshment bolts
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Check Basket Entry Door for Positive Latching , Alignment and/or Damage
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Check Platform for ORIGINAL Factory Operations Handbook
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Check ALL Upper Cntrl Switches for Proper Markings & Operation
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Check Joysticks for Operation, Tightness, Damage & Mis-Aligned Micros
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Check ALL Wiring Connections for Tightness
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Check for Proper Wear Pad Adjustment & Loose Retaining Bolts
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Lubricate Boom and Telescope Chains
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Clean Hydraulic Oil Tank Breather
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Ceckk Hyd Fluid Level and ADD (as recommended in Manual)
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Change Hydraulic RETURN Oil FILTER and check for leaks
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Change Hydraulic Filter - (In-Line Pressure) 
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Change Hydraulic SUCTION Filter(s) - (In-Tank) 
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Check Lower Lift Cylinder Attachment Bolts 
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Load Test "Overload Limit Switches"  ensuring "Factory Specs" 
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Check for installation of ALL WARNING & INSTRUCTIONAL DECALS
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Ensure that ALL Safety & Warning Deals & Placards are on unit
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Check Hyd Pressure (Not to EXCEED Mfg Recommendation in Manual)  
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Grease ALL Zerks
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Check ALL Lower Control Switches for Proper Operation
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Check EMERGENCY Lowering Valve Operation
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Check Hyd "EMERG-PUMP" Motor Assy for Fitting Leaks & Noisess
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Check ALL COUNTER-BALANCED Functions for Drift & Proper Operationeration
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Check ALL TWO-SPEED Drive Function Switches for Proper Operationration
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Check Level System for Function and Drift
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Check Over-Load System for Function - (Test & Re-Set)
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Check Outrigger Sys Inter-Lock Function - (Test & Re-Set)
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Check Deadman Pedal For Proper Operation
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Check Emergency Power Function for Proper Operation
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Check HORN Function for Proper Operation
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Check Hyd Pressures & Operation Speeds - (as Recommended) )
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Check for Proper Braking of Drive Function & Excessive Play
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Check for Proper Braking of Swing Function & Excessive Play
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Check Proper Operation Speeds - (as Recommended) 
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Check for proper Control Valve Operation
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Run unit thru "FULL CYCLES" for Proper Operation  
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Give one more THOROUGH - "VISUAL INSPECTION!" 
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Aerial Specialists, Inc - USA
1760 State Street • P.O. Box 085114 • Racine, WI 53408
(262) 632-0123 • Fax (262) 632-2458
parts@AerialSpecialists.com