|
"DRIVEABLE" ARTICULATED Boom Lift Inspection Check List |
| |
Manufacturer:
 |
Model:
 |
Serial
Number:
 |
| |
| Condition of Unit: |
<-Excellent
 |
<-Good
 |
<--
Fair
 |
<--Poor
 |
|
| |
| Recommended Maintenance Inspection
Schedule --> |
Daily |
Weekly |
Monthly |
Quarterly |
BI - Annual |
Annual |
| |
| Wash
Machine |
|
|
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
for Structural Damage & Broken Welds |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXX |
| |
| Check Machine COMPLETE for leaks |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
ALL Torque Hub Grease Levels |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Steer Linkage for Loose, Binding,
Worn or Missing Parts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check KING PINS for Wear |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check WHEEL BEARING's for Lubrication
and Free Running |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check ALL Tires & Rims for Damage, Cuts and Abrasions |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check FRONT END for proper Toe-In and Bushing Wear |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check TIRE PRESSURE (to recommendations
in Factory Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Lug Nuts for Proper Torque - (as
Recommended in Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check TORQUE HUB Bolts and Disconnect Caps (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Torque Hub & Drive Motor Mtg Bolts (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Drive Motor Brakes for Tightness
& Leaks (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Adjust
ALL Vertical Mast Cables, Chains - (as REQUIRED in Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Flo-Divider End Caps for Tightness
& Leaks |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check SWING BEARING for Damage &
Tightness of Mtg Bolts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check SWING Torque Hub & Dr Mtr Mtg Bolts (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check SWING Dr Mtr Brakes for Tightness
& Leaks (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check LIFT CYL PIN(s) & Boom Pivot Pin for Wear and Broken Retainers |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check "BOOM RIZER(s)" all Pivot Pin(s) for Broken/Or Missing Retainers |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
ALL Hoses & Wire Harnesses Thru Pwr Trk for Cuts &
Wearear |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check MASTER & SLAVE CYL PIN(s) for Wear
and Broken Retainers |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
ALL Hoses and Wire Harnesses for Cuts and Abrasionsns |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check ALL Limit Switch wiring Connections for Tightness
|
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check unit for any LOOSE SHROUDING or loose or missing parts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check ALL Lower Control Switches for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check ALL Lower Controls Wiring Connections for Tightness |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
Power Track for Tightness and Alignment |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
Telescope Chain(s) or Wire Rope(s) for Tightness |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Basket for Tightness, Alignment, Damage & Loose Attachment Boltshment bolts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Basket Entry Door for Positive Latching , Alignment and/or Damage |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Platform for ORIGINAL Factory
Operations Handbook |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check ALL Upper Cntrl Switches for Proper Markings &
Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Joysticks for Operation, Tightness, Damage & Mis-Aligned Micros |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check ALL Wiring Connections for Tightness |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check for Proper Wear Pad Adjustment & Loose Retaining Bolts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Lubricate
Boom and Telescope Chains |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Clean
Hydraulic Oil Tank Breather |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Ceckk Hyd Fluid Level and ADD (as
recommended in Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Change
Hydraulic RETURN Oil FILTER and check for leaks |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Change Hydraulic Filter
- (In-Line Pressure) |
XXXXX |
|
XXXXX |
| |
| Change Hydraulic
SUCTION Filter(s) - (In-Tank) |
XXXXX |
|
XXXXX |
| |
| Check Lower Lift Cylinder
Attachment Bolts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Load
Test "Overload Limit Switches" ensuring "Factory Specs" |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check for installation of ALL WARNING & INSTRUCTIONAL DECALS |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Ensure
that ALL Safety & Warning Deals & Placards are on
unit |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Hyd Pressure (Not to EXCEED Mfg Recommendation in Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Grease
ALL Zerks |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
ALL Lower Control Switches for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check EMERGENCY Lowering Valve Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Hyd "EMERG-PUMP" Motor Assy for Fitting Leaks & Noisess |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check ALL COUNTER-BALANCED Functions for Drift & Proper Operationeration |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check ALL TWO-SPEED Drive Function Switches for Proper Operationration |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
Level System for Function and Drift |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
Over-Load System for Function - (Test & Re-Set) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Outrigger Sys Inter-Lock Function - (Test & Re-Set) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
Deadman Pedal For Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
Emergency Power Function for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
HORN Function for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Hyd Pressures & Operation Speeds - (as Recommended) ) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check for Proper Braking of Drive Function & Excessive Play |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check for Proper Braking of Swing Function & Excessive Play |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check Proper Operation Speeds - (as Recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Check
for proper Control Valve Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Run
unit thru "FULL CYCLES" for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
| |
| Give one
more THOROUGH - "VISUAL INSPECTION!" |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |